Case Study: 100TPD Industrial RO Water Treatment System
Project Location: Southeast Asia
Industry: Light Industrial / Manufacturing Facility
Completion Date: [2024-6-8]
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Background
A mid-sized manufacturing plant required a reliable, high-capacity water treatment system to supply 100 tons of purified water per day for their production process. Their existing water source contained high levels of total dissolved solids (TDS) and occasional silt, which affected product quality and scaled up downstream equipment.
They needed a solution that was:
• Fully automated
• Energy efficient
• Easy to maintain
• CE & RoHS compliant
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Solution Provided
We supplied and supervised the installation of a two-pass reverse osmosis system designed for 100TPD continuous operation.
System configuration included:
Component Specification
Raw water pump Stainless steel, 15kW
Multimedia filter FRP tank, automatic backwash
Activated carbon filter Removes chlorine & organics
Antiscalant dosing system Prevents membrane scaling
RO membranes 8-inch industrial grade (6 units)
Membrane housing FRP, 300psi rated
CIP skid Clean-in-place system for membrane maintenance
PLC control panel Touch screen, auto-flush, alarm logging
Key features:
• Recovery rate: 65–70%
• Desalination rate: ≥98%
• Post-treatment: UV sterilizer + final polishing filter
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Installation & Commissioning
The installation was completed in 10 working days, including:
1. Site survey and pipe layout design
2. Equipment positioning and piping connection
3. Electrical wiring and PLC programming
4. Media loading (sand, carbon) and membrane installation
5. System flushing, pressure testing, and startup
Our team provided on-site training for two local operators, covering:
• Daily startup/shutdown procedures
• Membrane cleaning (CIP) process
• Common fault diagnosis
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Results After 3 Months of Operation
Parameter Before After
Product water TDS ~850 ppm ≤25 ppm
Production uptime — 98.5%
Manual cleaning frequency Weekly Monthly (CIP)
Equipment scaling Severe None
Customer feedback:
“The system runs smoothly with minimal attention. The auto-flush function saves us a lot of maintenance time. We are already planning a second unit for our new production line.”
— Plant Manager
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Why This Case Matters
This project demonstrates that we can deliver industrial-grade RO systems that are:
• Built with certified components (CE, RoHS)
• Supported with installation guidance
• Easy enough for local operators to maintain
Whether you need 1TPD for a small factory or 100TPD for industrial production, we have the experience to help you get clean, reliable water.
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Need a Similar System?
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